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Horizontal axis

Components of a horizontal axis wind turbine (gearbox, rotor shaft and brake assembly) being lifted into position

Horizontal-axis wind turbines (HAWT) have the main rotor shaft and electrical generator at the top of a tower, and must be pointed into the wind. Small turbines are pointed by a simple wind vane, while large turbines generally use a wind sensor coupled with a servo motor. Most have a gearbox, which turns the slow rotation of the blades into a quicker rotation that is more suitable to drive an electrical generator.[12]

Since a tower produces turbulence behind it, the turbine is usually pointed upwind of the tower. Turbine blades are made stiff to prevent the blades from being pushed into the tower by high winds. Additionally, the blades are placed a considerable distance in front of the tower and are sometimes tilted forward into the wind a small amount.

Downwind machines have been built, despite the problem of turbulence (mast wake), because they don't need an additional mechanism for keeping them in line with the wind, and because in high winds the blades can be allowed to bend which reduces their swept area and thus their wind resistance. Since cyclic (that is repetitive) turbulence may lead to fatigue failures most HAWTs are upwind machines.


Doesburger windmill, Ede, The Netherlands.
12th-century windmills

These squat structures, typically (at least) four bladed, usually with wooden shutters or fabric sails, were developed in Europe. These windmills were pointed into the wind manually or via a tail-fan and were typically used to grind grain. In the Netherlands they were also used to pump water from low-lying land, and were instrumental in keeping its polders dry.

In Schiedam, the Netherlands, a traditional style windmill (the Noletmolen) was built in 2005 to generate electricity.[13] The mill is one of the tallest Tower mills in the world, being some 42.5 metres (139 ft) tall.

19th-century windmills

The Eclipse windmill factory was set up around 1866 in Beloit, Wisconsin and soon became successful building mills for pumping water on farms and for filling railroad tanks. Other firms like Star, Dempster, and Aeromotor also entered the market. Hundreds of thousands of these mills were produced before rural electrification and small numbers continue to be made.[8] They typically had many blades, operated at tip speed ratios not better than one, and had good starting torque. Some had small direct-current generators used to charge storage batteries, to provide power to lights, or to operate a radio receiver. The American rural electrification connected many farms to centrally-generated power and replaced individual windmills as a primary source of farm power by the 1950s. They were also produced in other countries like South Africa and Australia (where an American design was copied in 1876[14]). Such devices are still used in locations where it is too costly to bring in commercial power.

Modern wind turbines

Three bladed wind turbine

Turbines used in wind farms for commercial production of electric power are usually three-bladed and pointed into the wind by computer-controlled motors. These have high tip speeds of over 320 km/h (200 miles per hour), high efficiency, and low torque ripple, which contribute to good reliability. The blades are usually colored light gray to blend in with the clouds and range in length from 20 to 40 metres (65 to 130 ft) or more. The tubular steel towers range from 60 to 90 metres (200 to 300 feet) tall. The blades rotate at 10-22 revolutions per minute. At 22 rotations per minute the tip speed exceeds 300 ft per second.[15][16] A gear box is commonly used to step up the speed of the generator, although designs may also use direct drive of an annular generator. Some models operate at constant speed, but more energy can be collected by variable-speed turbines which use a solid-state power converter to interface to the transmission system. All turbines are equipped with shut-down features to avoid damage at high wind speeds.

 

Vertical axis design

 

Vertical-axis wind turbines (or VAWTs) have the main rotor shaft arranged vertically. Key advantages of this arrangement are that the turbine does not need to be pointed into the wind to be effective. This is an advantage on sites where the wind direction is highly variable.

With a vertical axis, the generator and gearbox can be placed near the ground, so the tower doesn't need to support it, and it is more accessible for maintenance. Drawbacks are that some designs produce pulsating torque.

It is difficult to mount vertical-axis turbines on towers[citation needed], meaning they are often installed nearer to the base on which they rest, such as the ground or a building rooftop. The wind speed is slower at a lower altitude, so less wind energy is available for a given size turbine. Air flow near the ground and other objects can create turbulent flow, which can introduce issues of vibration, including noise and bearing wear which may increase the maintenance or shorten the service life. However, when a turbine is mounted on a rooftop, the building generally redirects wind over the roof and this can double the wind speed at the turbine. If the height of the rooftop mounted turbine tower is approximately 50% of the building height, this is near the optimum for maximum wind energy and minimum wind turbulence.


30 m Darrieus wind turbine in the Magdalen Islands
Darrieus wind turbine 
"Eggbeater" turbines, or Darrieus turbines, were named after the French inventor, Georges Darrieus.[17] They have good efficiency, but produce large torque ripple and cyclical stress on the tower, which contributes to poor reliability. They also generally require some external power source, or an additional Savonius rotor to start turning, because the starting torque is very low. The torque ripple is reduced by using three or more blades which results in a higher solidity for the rotor. Solidity is measured by blade area divided by the rotor area. Newer Darrieus type turbines are not held up by guy-wires but have an external superstructure connected to the top bearing.

A helical twisted VAWT.
Giromill
A subtype of Darrieus turbine with straight, as opposed to curved, blades. The cycloturbine variety has variable pitch to reduce the torque pulsation and is self-starting.[18] The advantages of variable pitch are: high starting torque; a wide, relatively flat torque curve; a lower blade speed ratio; a higher coefficient of performance; more efficient operation in turbulent winds; and a lower blade speed ratio which lowers blade bending stresses. Straight, V, or curved blades may be used.

Windmill with rotating sails
Savonius wind turbine 
These are drag-type devices with two (or more) scoops that are used in anemometers, Flettner vents (commonly seen on bus and van roofs), and in some high-reliability low-efficiency power turbines. They are always self-starting if there are at least three scoops. They sometimes have long helical scoops to give a smooth torque.

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